China Custom Disc Couplings Torsionally Rigid Double Packs with Spacer Diaphragm Coupling

Product Description

Disc Couplings Torsionally Rigid Double Packs with Spacer Diaphragm Coupling
 

Product Description

1. Applies to flexibly drive shaft, allowing a more significant axial radial displacement and displacement.
2. It Has a simple structure and easy maintenance.
3. Disassembly is easy.
4. low noise.
5. Transmission efficiency loss, long useful working life.

Product Photos

 

Product Parameters

 

Size Torque
Tn/N.m
Speed
(rpm)
Weight/kg Moment of inertia
g cm’
Main size/mm Allowable compensation
d D A B L C Axial Angular Radial
00 9.8 20000 0.23 3 3-20 57 4.9  20 100 60 ±1.6 0.5 
01 33 20000 1.2 8 5-22 68 6.1  26 141 89 ±1.6 0.5 
02 90 20000 1.9 24 6-32 81 6.6  26 141 89 ±1.6 0.5 
03 173 18000 2.9 48 8-35 93 8.4  29 160 102 ±2.4 0.6 
04 245 15000 4.7 80 10-42 104 11.2  34 195 127 ±2.8 0.7 
05 420 13000 7.1 224 15-50 126 11.7  42 211 127 ±3.2 1°30″ 0.7 
06 772 12000 10.8 400 20-60 143 11.7  48 223 127 ±3.6 1°30″ 0.8 
07 1270 10000 16.3 1080 25-75 168 16.8  58 243 127 ±4.0 1°30″ 0.8 
08 2080 10000 24.7 2080 30-82 194 17.0  64 268 140 ±4.4 1°30″ 0.9 
09 3328 9000 32.5 3520 30-95 214 21.6  77 306 152 ±4.8 1°30″ 0.9 
10 4900 8000 50 7200 10-108 246 23.9  89 356 178 ±5.2 1°30″ 1.0 
11 6368 6300 75 12800 52-118 276 27.2  102 382 178 ±5.6 1°30″ 1.2 
12 8900 6300 72.2 18000 60-110 276 17.5  128 409 153 ±3.6 1″ 1.2 
13 15280 5000 120 37000 60-135 308 19.0  160 492 172 ±4.0 1″ 1.2 
14 25410 4700 175 68000 60-155 346 21.5  182 554 190 ±4.0 1″ 1.2 
15 37130 4300 234 108000 60-165 375 24.0  198 620 224 ±4.0 1″ 1.3 
16 47120 3900 306 167000 70-180 410 29.5  214 682 254 ±4.4 1″ 1.3 
17 57000 3500 369 250000 70-190 445 29.5  225 720 270 ±4.4 1″ 1.4 
18 63186 3500 448 311000 80-205 470 31.0  248 770 274 ±4.8 1″ 1.5 
19 82590 3200 596 480000 90-230 512 32.0  278 843 287 ±4.8 1″ 1.6 
20 157100 2800 763 747000 90-255 556 32.5  305 902 292 ±5.2 1″ 1.8 
21 126070 2450 919 1016000 100-265 588 34.0  318 948 312 ±5.4 1″ 1.8 
22 146350 2150 1068 1386000 100-275 630 34.0  332 1008 344 ±5.6 1″ 2.0 
23 173830 2000 1235 1784000 100-290 655 35.5  348 1052 356 ±6.0 1″ 2.0 

Related Products

 

Company Profile

 

FAQ

Q: Can you make the coupling with customization?

A: Yes, we can customize per your request.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

diaphragm coupling

Safety Considerations When Using Diaphragm Couplings in Critical Applications

When using diaphragm couplings in critical applications, certain safety considerations are essential to ensure reliable and safe operation. Here are some important safety considerations:

  1. Proper Installation:
  2. Ensure that the diaphragm coupling is installed correctly, following the manufacturer’s guidelines and recommended torque values for fasteners. Improper installation can lead to misalignment, excessive vibrations, and premature wear of the coupling components.

  3. Regular Inspections:
  4. Perform regular inspections of the diaphragm coupling to check for signs of wear, fatigue, or damage. Regular maintenance helps identify potential issues early, allowing for timely replacement and preventing unexpected failures.

  5. Monitoring Temperature and Torque:
  6. In critical applications, it’s crucial to monitor the temperature and torque levels of the diaphragm coupling during operation. Excessive heat or torque can lead to coupling failure, so having monitoring systems in place helps detect abnormal conditions and take necessary actions promptly.

  7. Environment Compatibility:
  8. Consider the operating environment of the diaphragm coupling. In corrosive environments, use materials that are resistant to chemical attacks, and in high-temperature settings, choose materials that can withstand elevated temperatures without compromising performance.

  9. Redundancy and Backup Systems:
  10. In critical applications, consider implementing redundancy or backup systems to ensure continued operation in the event of a failure. Having redundant couplings or alternative power transmission methods can enhance the overall reliability of the system.

  11. Compliance with Industry Standards:
  12. Adhere to relevant industry standards and guidelines when selecting and using diaphragm couplings in critical applications. These standards ensure that the coupling meets specific safety and performance requirements.

  13. Operator Training:
  14. Ensure that operators and maintenance personnel receive proper training on the installation, operation, and maintenance of the diaphragm coupling. Well-trained personnel can identify potential issues and take appropriate actions to maintain safe operation.

  15. Emergency Shutdown Procedures:
  16. Establish clear emergency shutdown procedures to stop the machinery quickly in case of any abnormality or unsafe condition related to the diaphragm coupling. Emergency shutdown procedures are crucial for protecting personnel and equipment from harm.

By considering these safety considerations and implementing appropriate measures, diaphragm couplings can be used with confidence in critical applications, ensuring safe and reliable operation in various industries and systems.

diaphragm coupling

How Diaphragm Couplings Handle Torsional Stiffness and Dynamic Balancing in Rotating Machinery

Diaphragm couplings are engineered to address two critical aspects of rotating machinery: torsional stiffness and dynamic balancing. These features ensure efficient power transmission and smooth operation in various industrial applications. Here’s how diaphragm couplings achieve torsional stiffness and dynamic balancing:

  • Torsional Stiffness:
  • Torsional stiffness refers to the ability of a coupling to resist angular deflection or twisting when torque is applied. Diaphragm couplings are designed with a flexible diaphragm made of a high-strength metallic material. This diaphragm connects the two shafts and transmits torque between them.

    The design of the diaphragm allows it to flex slightly under load while maintaining its integrity. This controlled flexibility ensures that the diaphragm coupling can handle misalignments and accommodate minor variations in the alignment of the shafts. Despite this flexibility, diaphragm couplings offer high torsional stiffness, ensuring efficient power transmission without significant energy losses due to deformation.

    The combination of flexibility and torsional stiffness allows diaphragm couplings to absorb shocks and vibrations, which can occur during start-up or during sudden changes in load. As a result, diaphragm couplings help protect the connected machinery from damage caused by torque fluctuations and torsional vibrations.

  • Dynamic Balancing:
  • Dynamic balancing is crucial to prevent excessive vibrations in rotating machinery, which can lead to premature wear, increased stress on components, and reduced equipment lifespan. Imbalanced rotating parts can cause oscillations and resonance, adversely affecting the overall performance of the system.

    Diaphragm couplings are inherently well-balanced due to their symmetrical design and the equal distribution of mass around the center of rotation. This balanced configuration minimizes the generation of vibrations during operation. Additionally, the flexibility of the diaphragm helps dampen any residual vibrations that may arise, further contributing to the dynamic balancing of the system.

    In cases where extremely high precision is required, diaphragm couplings can undergo additional balancing processes during manufacturing to fine-tune their dynamic characteristics. This process ensures that the coupling operates optimally even at high rotational speeds.

By efficiently handling torsional stiffness and dynamic balancing, diaphragm couplings contribute to the smooth and reliable operation of rotating machinery across various industries. Their ability to handle misalignments, dampen vibrations, and transmit torque accurately makes them an essential component in many critical applications, such as pumps, compressors, turbines, and more.

diaphragm coupling

Can Diaphragm Couplings Accommodate Different Shaft Sizes and Handle High Torque Loads?

Yes, diaphragm couplings are designed to accommodate different shaft sizes and handle high torque loads efficiently. Here’s how they achieve these functionalities:

Accommodating Different Shaft Sizes:

Diaphragm couplings are available in various sizes and configurations, allowing them to accommodate different shaft diameters. The hubs of the coupling can be manufactured with different bore sizes to match the specific diameter of the connected shafts. This versatility makes diaphragm couplings suitable for a wide range of applications, where the shafts may have different sizes.

Handling High Torque Loads:

Despite their flexible design, diaphragm couplings are capable of handling high torque loads. The flexible diaphragm, typically made of high-strength metal, can transmit torque effectively between the shafts without significant power loss. The corrugations or convolutions in the diaphragm contribute to its torsional rigidity, ensuring efficient torque transmission even at high levels of power.

Moreover, the metal diaphragm’s ability to flex and absorb misalignment also helps in distributing the torque evenly, minimizing stress concentrations on the coupling and connected machinery. This feature allows diaphragm couplings to maintain their performance and reliability under demanding conditions with high torque requirements.

In summary, diaphragm couplings can accommodate different shaft sizes by offering a range of hub sizes and configurations. Additionally, they are capable of handling high torque loads efficiently due to the torsional rigidity of the flexible metal diaphragm and its ability to absorb misalignment, ensuring smooth and reliable torque transmission in various mechanical systems.

China Custom Disc Couplings Torsionally Rigid Double Packs with Spacer Diaphragm Coupling  China Custom Disc Couplings Torsionally Rigid Double Packs with Spacer Diaphragm Coupling
editor by CX 2024-02-27