Product Description
Diaphragm Coupling Shaft Coupling (JMI)
JM series diaphragm flexible coupling is widely used in machinery and equipment industry, metallurgy, mines, petroleum, chemical, electric power, shipbuilding, lifting transport, textile, light industry, agricultural machinery, printing machinery and water pump, fan, etc. in the transmission of power machine.
The main characteristics of JM Series Diaphragm Coupling
1.Compensation 2 axis misalignment of the ability, and tooth type coupling can be much more than a double angle displacement, radial displacement of the small, flexible, allowing a certain axial, radial and angular displacement.
2. Obvious damping effect, no noise, no wear and tear.
3.High transmission efficiency, up to 99.86%. Especially suitable for medium and high speed high power transmission.
4.Adapt to high temperature (-80+300) and harsh environment, and can be in shock, vibration, safety and dynamic conditions.
5.Simple structure, light weight, small size, convenient assembly and disassembly. Without moving the machine can be disassembled (with intermediate type), no need of lubrication.
6.Accurately convey the rotational speed, the operation has not turned bad, can be used for the transmission of precision machinery.
JMI Type Coupling Main Dimension(JB/T9147-1999)
Type | Nominal torque Tn |
Peak torque Tmax |
Max Speed np |
Bore diameter d |
Bore Length | D | t | Torsional stiffness C |
Mass | Rotary inertia | |||
Y type | J,J1,Z,Z1 type | L(recommend) | |||||||||||
L | L | L1 | |||||||||||
N·m | N·m | r·min-1 | mm | N·m/rad | kg | kg·m2 | |||||||
JMI1 | 25 | 80 | 6000 | 14 | 32 | – | J127 Z120 |
35 | 90 | 8.8 | 1×104 | 1 | 0.0007 |
16,18,19 | 42 | 30 | |||||||||||
20,22 | 52 | 38 | |||||||||||
JMI2 | 63 | 180 | 5000 | 18,19 | 42 | 30 | 45 | 100 | 9.5 | 1.4×104 | 2.3 | 0.001 | |
20,22,24 | 52 | 38 | |||||||||||
25 | 62 | 44 | |||||||||||
JMI3 | 100 | 315 | 5000 | 20,22,24 | 52 | – | 38 | 50 | 120 | 11 | 1.87×104 | 2.3 | 0.0571 |
25,28 | 62 | 44 | |||||||||||
30 | 82 | 60 | |||||||||||
JMI4 | 160 | 500 | 4500 | 24 | 52 | 38 | 55 | 130 | 12.5 | 3.12×104 | 3.3 | 0.0571 | |
25,28 | 62 | 44 | |||||||||||
30,32,35 | 82 | 60 | |||||||||||
JMI5 | 250 | 710 | 4000 | 28 | 62 | 44 | 60 | 150 | 14 | 4.32×104 | 5.3 | 0.0083 | |
30,32,35,38 | 82 | 60 | |||||||||||
40 | 112 | 84 | |||||||||||
JMI6 | 400 | 1120 | 3600 | 32,35,38 | 82 | 82 | 60 | 65 | 170 | 15.5 | 6.88×104 | 8.7 | 0.0159 |
40,42,45,48, 50 |
112 | 112 | 84 | ||||||||||
JMI7 | 630 | 1800 | 3000 | 40,42,45,48, 50,55,56 |
112 | 112 | 84 | 70 | 210 | 19 | 10.35×104 | 14.3 | 0.571 |
60 | 142 | – | 107 | ||||||||||
JMI8 | 1000 | 2500 | 2800 | 45,48,50,55, 56 |
112 | 112 | 84 | 80 | 240 | 22.5 | 16.11×104 | 22 | 0. 0571 |
60,63,65,70 | 142 | 107 | |||||||||||
JMI9 | 1600 | 4000 | 2500 | 55,56 | 112 | 84 | 85 | 260 | 24 | 26.17×104 | 29 | 0.1415 | |
60,63,70,71, 75 |
142 | 107 | |||||||||||
80 | 172 | 132 | |||||||||||
JMI10 | 2500 | 6300 | 2000 | 63,65,70,71,75 | 142 | 142 | 107 | 90 | 280 | 17 | 7.88×104 | 52 | 0.2974 |
80,85,90,95 | 172 | – | 132 | ||||||||||
JMI11 | 4000 | 9000 | 1800 | 75 | 142 | 142 | 107 | 95 | 300 | 19.5 | 10.49×104 | 69 | 0.4782 |
80,85,90,95 | 172 | 172 | 132 | ||||||||||
100,110 | 212 | – | 167 | ||||||||||
JMI12 | 6300 | 12500 | 1600 | 90,95 | 172 | 132 | 120 | 340 | 23 | 14.07×104 | 94 | 0.8067 | |
100,110,120,125 | 212 | 167 | |||||||||||
JMI13 | 10000 | 18000 | 1400 | 100,110,120,125 | 212 | 167 | 135 | 380 | 28 | 19.2×104 | 128 | 1.7053 | |
130,140 | 252 | 202 | |||||||||||
JMI14 | 16000 | 28000 | 1200 | 120,125 | 212 | – | 167 | 150 | 420 | 31 | 30.0×104 | 184 | 2.6832 |
130,140,150 | 252 | 202 | |||||||||||
160 | 302 | 242 | |||||||||||
JMI15 | 25000 | 40000 | 1120 | 140,150 | 252 | 202 | 180 | 480 | 37.5 | 47.46×104 | 262 | 4.8015 | |
160,170,180 | 302 | 242 | |||||||||||
JMI16 | 40000 | 56000 | 1000 | 160,170,180 | 302 | 242 | 200 | 560 | 41 | 48.09×104 | 384 | 9.4118 | |
190,200 | 352 | 282 | |||||||||||
JMI17 | 63000 | 80000 | 900 | 190,200,220 | 352 | 282 | 220 | 630 | 47 | 10.13×104 | 561 | 18.3753 | |
240 | 410 | 330 | |||||||||||
JMI18 | 100000 | 125000 | 800 | 220 | 352 | 282 | 250 | 710 | 54.5 | 16.14×104 | 723 | 28.2033 | |
240,250,260 | 410 | 330 | |||||||||||
JMI19 | 160000 | 200000 | 710 | 250,260 | 410 | 330 | 280 | 800 | 48 | 79.8×104 | 1267 | 66.5813 | |
280,300,320 | 470 | 380 |
♦Product Show
♦Other Products List
Transmission Machinery Parts Name |
Model |
Universal Coupling | WS,WSD,WSP |
Cardan Shaft | SWC,SWP,SWZ |
Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
High Flexible Coupling | LM |
Chain Coupling | GL |
Jaw Coupling | LT |
Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Materials Used to Manufacture Diaphragm Couplings and Their Impact on Performance
Diaphragm couplings are manufactured using various materials, and the choice of material significantly impacts their performance in different applications. Here are some common materials used in diaphragm couplings and their impact on performance:
- Metallic Alloys:
- High-Temperature Alloys:
- Titanium:
- Elastomers:
- Non-Metallic Materials:
Stainless steel and other high-strength metallic alloys are widely used in diaphragm couplings. These materials offer excellent durability, high torsional stiffness, and resistance to wear and fatigue. They are well-suited for high-torque applications and environments with demanding operating conditions.
In applications where diaphragm couplings are exposed to elevated temperatures, specialized high-temperature alloys like Inconel and Hastelloy are used. These alloys can withstand extreme heat without losing their mechanical properties, making them ideal for use in industries such as steel processing and power generation.
Titanium is favored for its lightweight and excellent corrosion resistance. Diaphragm couplings made from titanium are commonly used in aerospace and marine applications where weight reduction and resistance to corrosive environments are critical.
For certain applications that require vibration dampening and shock absorption, diaphragm couplings can be manufactured with elastomeric materials like rubber or urethane. These materials help reduce transmitted vibrations and can be found in pumps, compressors, and automotive drivetrain systems.
In situations where electrical isolation or non-magnetic properties are necessary, non-metallic materials like PTFE (Teflon) or polypropylene may be used. These materials are also highly resistant to chemical corrosion, making them suitable for certain chemical processing and semiconductor applications.
The choice of material impacts several aspects of diaphragm coupling performance, including:
- Torsional Stiffness: Metallic alloys and high-temperature materials provide high torsional stiffness, ensuring efficient torque transmission and accuracy in motion control applications.
- Corrosion Resistance: The selection of corrosion-resistant materials is crucial in applications where diaphragm couplings are exposed to corrosive environments, such as in marine or chemical industries.
- Temperature Resistance: High-temperature alloys enable diaphragm couplings to operate effectively in environments with elevated temperatures, such as steel processing or power generation plants.
- Weight: Materials like titanium offer lightweight advantages, making diaphragm couplings suitable for aerospace and other weight-sensitive applications.
- Vibration Damping: Elastomeric materials provide excellent vibration dampening properties, reducing vibrations and noise in certain applications.
Manufacturers carefully select the appropriate material based on the specific requirements of the application to ensure optimal performance and reliability of the diaphragm coupling in a wide range of industries.
Potential Causes of Failure in Diaphragm Couplings and Prevention Methods
While diaphragm couplings are designed for reliability and durability, certain factors can contribute to their failure over time. Understanding the potential causes of failure and implementing preventive measures can help maximize the lifespan and performance of diaphragm couplings. Here are some common causes of failure and the corresponding prevention methods:
- 1. Misalignment:
- 2. Overloading:
- 3. Corrosion and Contamination:
- 4. Fatigue:
- 5. Improper Installation:
- 6. Excessive Vibrations:
- 7. Lack of Maintenance:
Misalignment between the shafts connected by the diaphragm coupling can lead to increased stresses on the diaphragm and other coupling components. Over time, this can cause fatigue, cracking, or failure of the diaphragm. To prevent misalignment-related failures, ensure that the shafts are properly aligned during installation and perform regular alignment checks during maintenance.
Subjecting the diaphragm coupling to torque levels beyond its rated capacity can lead to premature failure. Overloading can cause excessive deformation of the diaphragm, leading to fatigue and ultimately, failure. To avoid overloading, use diaphragm couplings with appropriate torque ratings for the specific application and ensure that the system operates within the recommended limits.
Exposure to corrosive environments or contaminants can degrade the material of the diaphragm and other coupling components, reducing their strength and integrity. To prevent corrosion-related failures, use diaphragm couplings made from corrosion-resistant materials in environments where exposure to chemicals or moisture is a concern. Regularly inspect and clean the coupling to remove any contaminants that may have accumulated.
Repeated cycles of loading and unloading can cause fatigue in the diaphragm material over time. Fatigue-related failures may manifest as cracks or fractures in the diaphragm. To mitigate fatigue, choose diaphragm couplings made from materials with high fatigue resistance. Regular inspections can also help detect early signs of fatigue-related issues.
Incorrect installation procedures, such as insufficient torque on fasteners or misaligned components, can lead to uneven stresses on the diaphragm coupling, accelerating wear and failure. To prevent improper installation-related failures, follow the manufacturer’s guidelines and use appropriate tools and procedures during installation.
Excessive vibrations in the system can lead to premature wear and failure of the diaphragm coupling. To reduce vibrations, ensure that the system is properly balanced and that any issues causing vibrations, such as misalignment or mechanical resonance, are addressed promptly.
Insufficient or irregular maintenance can lead to undetected issues and accelerated wear in the diaphragm coupling. Implement a comprehensive maintenance program that includes regular inspections, lubrication, and alignment checks to identify and address potential problems early.
By addressing these potential causes of failure and taking appropriate preventive measures, such as proper installation, regular maintenance, and using suitable materials, the reliability and lifespan of diaphragm couplings can be significantly improved in various industrial applications.
Advantages of Diaphragm Coupling Compared to Other Types of Couplings
A diaphragm coupling offers several advantages over other types of couplings, making it a popular choice for various applications. Here are some of the key advantages:
- Torsional Flexibility: Diaphragm couplings provide excellent torsional flexibility, allowing them to compensate for angular, parallel, and axial misalignment between shafts. This flexibility helps in reducing stress on connected equipment and extends their lifespan.
- No Backlash: Unlike some other couplings, diaphragm couplings have no backlash, which means there is no play or free movement between the connected shafts. This characteristic makes them suitable for applications that require precise and accurate motion transmission.
- No Lubrication: Diaphragm couplings are typically maintenance-free since they do not require any lubrication. This reduces the overall maintenance costs and simplifies the operation of the mechanical system.
- High Torque Capacity: Despite their flexible design, diaphragm couplings can handle high torque loads efficiently. This makes them suitable for heavy-duty applications where high power transmission is required.
- Vibration Damping: The flexibility of the diaphragm in the coupling helps in absorbing and dampening vibrations, reducing the risk of damage to connected machinery and improving the overall system’s performance.
- Compact Size: Diaphragm couplings are generally compact and lightweight compared to some other coupling types. This feature makes them suitable for applications with limited space or weight constraints.
- Corrosion Resistance: Diaphragm couplings made from appropriate materials offer excellent corrosion resistance, making them suitable for use in harsh environments or industries where corrosion is a concern.
- Fail-Safe Design: Diaphragm couplings have a fail-safe design, meaning that in the event of diaphragm failure, they do not lead to catastrophic coupling failure. This enhances the safety and reliability of the mechanical system.
- Cost-Effectiveness: Considering their low maintenance requirements, long service life, and efficient torque transmission, diaphragm couplings offer a cost-effective solution for various applications.
In conclusion, diaphragm couplings provide significant advantages over other types of couplings, including torsional flexibility, zero backlash, no lubrication needs, high torque capacity, vibration damping, compact size, corrosion resistance, fail-safe design, and cost-effectiveness. These features make them a preferred choice in a wide range of mechanical systems and industrial applications.
editor by CX 2024-05-08